"Out of ivory palaces stringed instruments have made Thee glad." Psalm 45: 8

Saturday, September 13, 2014

More on the Shop

Apologies for the long absence. My PC quit talking to Blogspot, so I'm trying to learn how to do all this on an iPad. We'll see if old dogs can learn a new trick or two. I would like to show the progress we have made on our new shop. Here is the north east corner, and the first work bench for this area. Ryan is crouched in full work mode off to the right:






And with the second bench for this area, the space is nearly finished.  We are discovering that it is one thing to build a new building. It is quite another to make it fully functional.  But we're getting there, and with each step comes more encouragement!







And a view of the north west corner, or our "clean room". It gets carpet on the floor, because no dust will be made here. This room is for final setup, and such repairs as come in. Not long after this photo, we carpeted the benches to protect the guitar's finish. It is beginning to be usable!



Sunday, February 2, 2014

New Sander...

...Or how to handle a crate weighing over 500 pounds
Here's the box sitting in our truck bed. This is as far as the carrier would deliver:




How to get this inside? Disassemble the crate...maybe the tool can be taken out in pieces?






Afraid not, it's all in one piece. Could we levitate?






In the end, decided to build a ramp:






And now we know how the Pyramid Builders felt:






In position! In the background our old Performax is blushing, now being upstaged by this Delta double-drum wonder. Now all we need is some duct work to the dust collector, and we're good to go!




Saturday, January 25, 2014

Trim Work

Shop work has been fun lately, due to the completed appearance of things.
It's a bit like applying bindings on a guitar. Finishing touches are always rewarding.
For instance, just look at this trim carpenter...doesn't he look happy?




And here is some of his work:

This is the front door area, and the French door to the left opens to our "clean room".
Clean--as in only finished instruments allowed.





And the north bank of our assembly area:





Now for benches, work tables, tools, jigs and fixtures.
I almost hate to mess this up. It probably will never be this clean again...

Saturday, November 9, 2013

Power!

Recently, Reece and his crew finished our wiring.
Here's Elmo, whose background is industrial wiring, demonstrating his skill with a conduit bender:




It wasn't long before the nerve center looked like this:





So with power running all over the place, the rest of the crew  could start installing lights:







And this view of the north wall, where assembly benches will run--each bank of windows will have these mini spots to throw light down on the benches:





Thanks for watching along!


Sunday, September 29, 2013

Where were we?

It has been far too long since an update! And now my Texas lutherie buddies are starting to ask, "Did you ever finish that shop?" Short answer is: "no". Turns out that's also the long answer.
But I can elaborate a bit. There has been a great deal of interior work going on.
Like this shot of Jonathan working on the middle wall. To the right will be the Big Hall Of Tools.
To the left, where Jonathan is working, will be our assembly area.


 
 
Let these guys loose, and after a while there is this--a building within a building:
 
 
 
 
 
That two foot overhang is the walk way for our upstairs wood storage.
Now meet Daniel, son of Melvyn. He and his Dad are installing our HVAC system.
His burden is to keep us cool in the Summer and warm all winter. He looks optimistic, doesn't he? 
 
 
 
 
Fast forward through installation of wiring (failed to photograph that stage) and we are ready for insulation. Here is a view of the east wall, and the north east corner. Our drywall crew did a great job taping off exposed wood, not to mention protecting the floor:
 
 
 
 
And here is our drywall crew, seen from inside the "Clean Room":
 
 
 
 
Let these guys loose, and it wasn't long before we had real, enclosed spaces.
Here's a view of the front door area, and past my Dad's shoulder is our "Clean Room".
 
 
 
 
Only, it's not too clean just yet. Hopefully that will be soon.
So this is where we are, 29 September, 2013.
Thanks for watching along!
 
 

Monday, June 24, 2013

Bob Singer OM

New guitar going out today. Glamor shots to come, but here's the peghead.
It sports a rainforest theme, and the inlay was done by Craig Lavin.
Bob wanted Snakewood tuner buttons to match the overlay and bindings (and fretboard).
We're pleased with the way the buttons compliment the head:




Thanks for looking!

Saturday, June 1, 2013

Rick's Cocobolo FS


Lest anyone think all we do is build shops around here, it seems prudent to post some pics of actual guitar work. This guitar was finished recently and sent to its proud new owner in New York state.
Rick's favorite wood (for back and sides) is Cocobolo. So it was with pleasure we used our best set for his guitar. With that we paired a top of really silky Lutz spruce. Here's a view of the front:




And a close up of the left shoulder, where you will find a sound port. An auxiliary sound hole, but this one aimed at the player's ear. Like a stage monitor, it enables a bit more sound to reach the guitarist:




Another interesting feature of this guitar is the Ryan-style arm bevel. Done in a dark piece of Macassar ebony (like the bindings) it adds a level of comfort for the player's right arm. No sharp edges digging in!





And a shot of that pretty back:




Finally a view of the end wedge detail, which also shows the Cocobolo's grain to good advantage:





Thanks for dropping by!